The most common metallographic
abrasives are
Silicon Carbide
It is a manufactured abrasive
produced by a higher temperature reaction between silica & carbon. It has a
hexagonal crystal structure and it has a hardness of about 2500 HV. It is a perfect
abrasive for cutting & grinding because of its hardness & very sharp
edges. It is somewhat brittle, so it cleaves easily to produce sharp new edges.
It is an excellent abrasive for making the most of cutting rates while
minimizing surface & subsurface damage. For metallographic preparation, these
abrasives are used in abrasive blades & for coated abrasive grinding papers
ranging from coarse 60 grit to fine 1200 grit sizes.
The metallographic abrasive paper is designed so that the abrasive will have a very large number of cutting points. This is achieved by positioning the abrasive particles around normal to the backing. The coated abrasives are not quite coplanar; thus, the papers produce the maximum efficiency because the new abrasive is visible as the old abrasive breaks down.
The Metallographic Abrasive
Grinding Consumables
Alumina
Alumina is a naturally occurring
material. It exists in either the soft gamma or harder alpha phase. Alumina
abrasives are used as a final polishing abrasive because of their higher
hardness and durability. The alumina breaks down relatively easily into
submicron or colloidal particles. The larger coated grit sizes of alumina are
commercially available, but, they are not ideal for metallographic applications
since they become dull, resulting in low cut rates and high surface and
subsurface damage.
Diamond
Is the hardest material. It has a
cubic crystal structure, and it is available as a natural or an artificial
product. Although it would be ideal for coarse grinding, the price makes it a
very inefficient material for anything except hard ceramics. For all metallographic
applications, polycrystalline diamond is recommended as a very rough polishing
abrasive.